Fresh garlic is the soul of a kitchen, but for an FMCG manufacturer, it is a logistical nightmare. Between the labor of peeling, the risk of sprouting, and the massive price swings caused by seasonal crop yields, fresh garlic is a variable most businesses can’t afford.
However, moving to dehydrated garlic isn’t as simple as ordering “garlic powder.” The difference between 80-mesh powder and 5mm flakes can be the difference between a seasoning that clumps in the bag and a soup that looks truly artisanal.
As a leading manufacturer based in Ahmedabad, Gujarat, Vashila Industries produces a full spectrum of dehydrated garlic. This guide breaks down the 7 essential formats so you can choose the one that fits your production line perfectly.
Dehydrated Garlic Flakes:
The Premium AestheticBest For: Canned soups, bottled sauces, pickles, and dry meal kits.
Garlic flakes are the least processed and most visually impressive form of dehydrated garlic. At Vashila, we slice the freshest bulbs into uniform layers before drying.
Why it Clicks: When rehydrated, these flakes swell to mimic the appearance of freshly sliced garlic. For a premium sauce brand, seeing “real” garlic pieces through a glass jar justifies a higher price point.
Rehydration Ratio: 1 kg of flakes replaces approximately 4.5 kg of fresh garlic once rehydrated.
Garlic Granules (0.5mm – 2mm):
The Non-Clumping Hero
Best For: Meat rubs, bulk spice blends, and pizza toppings.
The biggest challenge with fine powders is their hygroscopic nature—they love to absorb moisture and turn into bricks. Granules (often called “sand-cut”) solve this.
Why it Clicks: Because of their larger surface area, granules are free-flowing. They won’t clog your industrial seasoning dispensers, and they offer a “delayed release” of flavor that works perfectly in dry rubs.
Garlic Powder (80–120 Mesh):
The Flavor StandardBest For: Instant noodles (tastemakers), breading, and snack seasonings.
If your product needs an immediate, aggressive punch of garlic flavor in every single bite, you need powder.
Why it Clicks: Consistency is king in the snack industry. A fine 100-mesh powder ensures that every chip in a bag is coated evenly. It dissolves instantly in liquids, making it the backbone of the “Tastemaker” packets in instant noodles.
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Minced Garlic (1mm – 3mm):
The Texture Hybrid
Best For: Industrial stir-fry kits, salad dressings, and savory dips.
Minced garlic is the “middle child” of the dehydration family. It offers more crunch than powder but is smaller and more manageable than a full flake.
- Pro-Tip: This is the ideal choice for brands that want “identifiable garlic bits” in a dip without the pieces being so large that they overwhelm the palate.
Fried Garlic Bits:
The 2026 Umami TrendBest For: Gourmet snacks, Asian-style condiments, and “Chili Crunch” oils.
Fried garlic is currently surging in global search trends. By frying the garlic before dehydration, we unlock the Maillard reaction, creating a nutty, savory profile.
- Why it Clicks: It adds a unique “crunch” factor. In 2026, the global demand for “Chili Crunch” sauces has made fried garlic bits one of Vashila Industries’ fastest-growing export products.
Chopped Garlic (3mm – 5mm):
Retort Stable
Best For: Ready-to-Eat (RTE) meals and high-heat processing.
In high-pressure packaging (retort), smaller garlic particles can disintegrate. Chopped garlic is thick enough to survive the heat-sealing process while maintaining its structure.
- Why it Clicks: Essential for the booming “Meal Kit” sector where customers expect to see and feel the texture of the ingredients.
The "Money Table": B2B Conversion Guide
Save this table for your procurement and R&D team meetings. It shows how Vashila’s products replace fresh alternatives.
| Fresh Garlic | Vashila Garlic Flakes | Vashila Garlic Powder |
|---|---|---|
| 1 Medium Clove | 1/2 Teaspoon | 1/8 Teaspoon |
| 1 Tablespoon (Minced) | 1.5 Teaspoons | 1/2 Teaspoon |
| 1 Full Bulb | 2.5 Tablespoons | 1 Tablespoon |
| 1 Kilogram | 220 Grams | 180 Grams |
Why Leading FMCG Brands Choose Vashila Industries
With a 35,000 sq. ft. processing unit and farms across Nadiad and Mansa, we don’t just “sell” garlic; we control the supply chain.
- Traceability: From the seed in the ground to the bag at your factory, we track every batch.
- Consistency: Our 100-mesh powder is guaranteed to have the same pungency (Allicin content) year-round.
- Compliance: We are fully FSSAI and ISO certified, meeting the strict microbiological standards required for international export.
Ready to Optimize Your Seasoning?
Don’t let seasonal garlic prices dictate your margins. Whether you need a 12,000 kg container of flakes or a custom-mesh powder for your next snack launch, Vashila Industries is your manufacturing partner.
Contact us to share your requirements or request a free sample.
